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Henan
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2018-11-20 15:57
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mingshuo01(Mr.)
Henan
No.93 building, Headquarters Enterprise Base, High-Tech Zone, Zhengzhou City, Henan Province, China.
ASTM A356 Ductile Iron Casting Manufacturer Nodular Graphite Cast Iron Parts
Product Description and Process
ASTM A356 Ductile Iron Casting Process Cast Iron Foundry Auto Parts Supplier
Production process:
green sand casting process
pre-coated sand casting process
resin sand casting process
Weight range: from 50 gram to 2,000 kilograms for ductile iron casting product
Machining process:
CNC machine, machining center, lathe, mill machine, drill machine, etc.
Surface treatment process:
paint coating, electrophoretic paint coating, electrogalvanizing coating, black oxide coating, phosphate treatment, powder coating, etc.
Product Material and Uses
Normally production with gray iron HT200, HT250, ductile iron 65-45-12, 60-40-18, 80-55-06, 80-60-03, 100-70-03, etc.
The ductile iron casting products are widely used for Auto-cars, trains, trucks, vehicle components, mining machinery components, agricultural machinery parts, textile machinery parts, construction machinery parts, etc.
Ductile iron castings have many advantages
Ductile iron – also referred to as spheroidal or nodular iron – is actually a group of irons that exhibit high strength, flexibility, durability and elasticity due to their unique microstructure. Cast ductile iron normally contains over 3 percent carbon; it can be bent, twisted or deformed without fracturing. Its mechanical properties are similar to steel, and far exceed those of standard cast irons.
Ductile iron castings are solid metal objects that result from molten ductile iron being poured into voids in a mold. The ductile iron subsequently cools and solidifies in the shape of the void it occupies.
What is in Ductile Iron? (Composition)
If you were to do a chemical analysis of ductile iron, this is what you would normally find:
Iron ~94%
Carbon 3.2 – 3.60%
Silicon 2.2 – 2.8%
Manganese 0.1 – 0.2%
Magnesium 0.03 – 0.04%
Phosphorus 0.005 – 0.04%
Sulfur 0.005 – 0.02%
Copper <= 0.40%
To improve the strength of ductile iron, additional tin or copper can be added. To improve corrosion resistance, copper, nickel, or chromium can replace anywhere from 15-30% of the iron.
Common Ductile Iron Grades
While there are many different ductile iron specifications, foundries routinely offer 3 common grades;
Physical and Mechanical Properties |
ASTM A536, Grade 60-40-18 |
ASTM A536, Grade 65-45-12 |
ASTM A536, Grade 80-55-06 |
Tensile Strength, min, psi |
60,000 |
65,000 |
80,000 |
Tensile Strength, min, MPa |
414 |
448 |
552 |
Yield Strength, min, psi |
40,000 |
45,000 |
55,000 |
Yield Strength, min, MPa |
276 |
310 |
379 |
Elongation in 2 in. or 50 mm, min % |
18 |
12 |
6 |
Density lb/in3 |
0.256 |
0.256 |
0.256 |
Density g/cm3 |
7.1 |
7.1 |
7.1 |
Melting Temperature (Degrees F) |
2,100 – 2,190 |
2,100 – 2,190 |
2,100 – 2,190 |
Melting Temperature (Degrees C) |
1,150 - 1,200 |
1,150 - 1,200 |
1,150 - 1,200 |
Compressive Strength Ksi |
429 |
429 |
429 |
Compressive Strength MPa |
2960 |
2960 |
2960 |
UNS |
F32800 |
F33100 |
F33800 |
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